Differential Side Bearing Preload
NOTE:
Differential side bearing preload is controlled and adjusted by means of select-thickness shims sandwiched between the side bearing cups and the housing/cover.
NOTE:
For accurate results, differential side bearing preload must only be measured when the pinion housing assembly is removed from the axle.
- Remove pinion housing-to-axle housing bolts (1).
- Remove pinion housing and depth shim (1) from axle assembly.
- Install Torque Tool (special tool #C-4995A, Tool, Differential Bearing Torque) (1) to differential housing as shown in the illustration. Measure and record differential rotating torque. Differential rotating torque should be within 190-260 N.m (17-23 in. lbs.).
If rotating torque is below this range, disassemble housing, measure and install slightly thicker preload shims (1). Add thickness equally to both sides. If rotating torque is above this range, disassemble housing, measure and install slightly thinner preload shims. Remove thickness equally from both sides.
- Remove axle housing cover (5) and differential assembly (3).
- Remove differential side bearing cup from axle housing cover. Install Bearing Remover (special tool #6514, Remover, Bearing Cup) (1).
- Remove differential side bearing cup with Bearing Remover (special tool #6514, Remover, Bearing Cup) (1).
- Remove side bearing preload shim (1).
- Measure preload shim (1) to identify for replacement.
- Install new differential side bearing preload shim (1) into axle housing cover (2).
- Using Handle (special tool #C-4171, Driver Handle, Universal) and Installer (special tool #D-129, Installer, Bearing Cup) press new side bearing cup into cover until it bottoms. Use suitable cup (3) to support and protect cover.
- Using Remover (special tool #9664, Remover, Bearing Cup) (1) and Slide Hammer (special tool #C-637, Slide Hammer, Universal) (2), remove differential side bearing (inboard) cup.
- Measure preload shim (1) to identify for replacement.
- Install new differential side bearing preload shim (1) into axle housing.
- Using Handle (special tool #C-4171, Driver Handle, Universal) and Installer (special tool #D-145, Installer, Bearing Cup), press differential side bearing cup into housing until it bottoms.
- Install differential/ring gear assembly (3), new cover o-ring seal (4), and cover (5).
- Install the cover-to-housing bolts and tighten to the proper torque specifications. Refer to TORQUE SPECIFICATIONS .
- Again verify rotating torque measurement (1). Repeat adjustment procedure until proper rotating torque is obtained.
- Install pinion housing assembly and depth shim (1). Use new o-ring on housing.
- Install the pinion housing-to-axle housing bolts (1) and tighten to the proper torque specifications. Refer to TORQUE SPECIFICATIONS .









