Front Axle Disconnect (Fad) / Intermediate Shaft Assembly

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1. Using a large pry bar (1), carefully pry down the front cradle (2) approximately 2 inches, and install the Front Axle Disconnect (FAD) (3) in the vehicle.

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2. Install the FAD-to-oil pan bolts (1, 2, 3, 4) and tighten to the proper torque specifications. Refer to TORQUE SPECIFICATIONS .

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3. Install the FAD actuator solenoid (8), and the 3 bolts (5, 6, 7) and tighten to the proper torque specifications. Refer to TORQUE SPECIFICATIONS .

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4. Install the FAD bracket (4), the 3 bolts (1, 2, 3) and tighten to the proper torque specifications. Refer to TORQUE SPECIFICATIONS .

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5. Connect the FAD actuator solenoid wire harness connector (1).
6. Install the left front half shaft assembly. Refer to INSTALLATION .

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7. Using the jack stands (1) raise the cradle enough to touch the frame.

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8. Align the cradle by using the marks (1) made during removal.

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9. Tighten the right hand front and rear cradle bolts (1) to the proper torque specifications. Refer to TORQUE SPECIFICATIONS .

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10. Tighten the left hand front and rear cradle bolts (1) to the proper torque specifications. Refer to TORQUE SPECIFICATIONS .

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11. Install the front belly pan fasteners (1), both sides.
12. Remove the support and lower the vehicle.
13. Verify the front end alignment is within specifications. Refer to WHEEL ALIGNMENT, STANDARD PROCEDURE .
14. Install the belly pan. Refer to BELLY PAN, INSTALLATION .