Diagnostic Test
- CHECK FOR AN ACTIVE DTC
- With the scan tool, read DTCs and record on the repair order.
- Record the Environmental Data.
- With the scan tool, erase DTCs.
- Using the recorded Environmental Data, along with the When Monitored and Set Conditions above, operate the vehicle in the conditions that set the DTC.
- With the scan tool, read HVAC Module DTCs.
Did the DTC return?
Yes
- Go To 3
No
- Go To 2
- PERFORM HVAC ACTUATOR CALIBRATION TEST
- With the scan tool, perform the HVAC Actuator Calibration Test and read DTCs.
Did the DTC return?
Yes
- Go To 3
No
- Perform the TESTING FOR AN INTERMITTENT CONDITION procedure. Refer to TESTING FOR AN INTERMITTENT CONDITION .
- With the scan tool, perform the HVAC Actuator Calibration Test and read DTCs.
- CHECK THE (C52/C33) RIGHT BLEND DOOR DRIVER CIRCUIT FOR AN OPEN OR HIGH RESISTANCE
- Turn the ignition off.
- Disconnect the HVAC Module C1 harness connector.
- Disconnect the Right Blend Door Actuator harness connector.
- Measure the resistance of the (C52/C33) Right Blend Door Driver circuit between the HVAC Module C1 harness connector and the Right Blend Door Actuator harness connector.
Is the resistance below 1.0 Ohms?
Yes
- Go To 4
No
- Repair the circuit for an open or high resistance.
- Perform the HVAC VERIFICATION TEST. Refer to HVAC VERIFICATION TEST .
- CHECK THE (C266/C807) Common Door Driver 2 CIRCUIT FOR AN OPEN OR HIGH RESISTANCE
- Measure the resistance of the (C266/C807) Common Door Driver 2 circuit between the HVAC Module C1 harness connector and the Right Blend Door Actuator harness connector.
Is the resistance below 1.0 Ohms?
Yes
- Go To 5
No
- Repair the circuit for an open or high resistance.
- Perform the HVAC VERIFICATION TEST. Refer to HVAC VERIFICATION TEST .
- Measure the resistance of the (C266/C807) Common Door Driver 2 circuit between the HVAC Module C1 harness connector and the Right Blend Door Actuator harness connector.
- CHECK THE (C52/C33) RIGHT BLEND DOOR DRIVER CIRCUIT FOR A SHORT TO VOLTAGE
- Turn the ignition on.
- Measure the voltage on the (C52/C33) Right Blend Door Driver circuit at the HVAC Module C1 harness connector.
Is there any voltage present?
Yes
- Repair the circuit for a short to voltage.
- Perform the HVAC VERIFICATION TEST. Refer to HVAC VERIFICATION TEST .
No
- Go To 6
- CHECK THE (C266/C807) COMMON DOOR DRIVER 2 CIRCUIT FOR A SHORT TO VOLTAGE
- Measure the voltage on the (C266/C807) Common Door Driver 2 circuit at the HVAC Module C1 harness connector.
Is there any voltage present?
Yes
- Repair the circuit for a short to voltage.
- Perform the HVAC VERIFICATION TEST. Refer to HVAC VERIFICATION TEST .
No
- Go To 7
- Measure the voltage on the (C266/C807) Common Door Driver 2 circuit at the HVAC Module C1 harness connector.
- CHECK THE (C52/C33) RIGHT BLEND DOOR DRIVER CIRCUIT FOR A SHORT TO GROUND
- Turn the ignition off.
- Check for continuity between ground and the (C52/C33) Right Blend Door Driver circuit at the HVAC Module C1 harness connector.
Is there continuity between ground and the circuit?
Yes
- Repair the circuit for a short to ground.
- Perform the HVAC VERIFICATION TEST. Refer to HVAC VERIFICATION TEST .
No
- Go To 8
- CHECK THE (C266/C807) COMMON DOOR DRIVER 2 CIRCUIT FOR A SHORT TO GROUND
- Check for continuity between ground and the (C266/C807) Common Door Driver 2 circuit at the HVAC Module C1 harness connector.
Is there continuity between ground and the circuit?
Yes
- Repair the circuit for a short to ground.
- Perform the HVAC VERIFICATION TEST. Refer to HVAC VERIFICATION TEST .
No
- Go To 9
- Check for continuity between ground and the (C266/C807) Common Door Driver 2 circuit at the HVAC Module C1 harness connector.
- CHECK THE ACTUATOR DRIVER CIRCUITS FOR A SHORT TO ANOTHER CIRCUIT
- Check for continuity between the (C52/C33) Right Blend Door Driver circuit and all other circuits at the at the HVAC Module C1 harness connector.
- Check for continuity between the (C266/C807) Common Door Driver 2 circuit and all other circuits at the at the HVAC Module C1 harness connector.
Is there continuity between either of the Actuator Driver circuits and any other circuit?
Yes
- Repair the Actuator Driver circuit for a short to another circuit.
- Perform the HVAC VERIFICATION TEST. Refer to HVAC VERIFICATION TEST .
No
- Go To 10
- INSPECT THE DOOR, DUCTS, AND LINKAGE FOR CONDITIONS THAT COULD CAUSE BINDING
- Inspect the door and linkage for conditions that could cause the door to not move freely across the total travel of the door.
- Check for debris or objects in the ducts that could hinder the door movement.
- Inspect the door stops for damage.
- If necessary to gain access to the applicable door and ducts. Refer to HOUSING, HVAC, REMOVAL
.
Were any problems found?
Yes
- Repair the binding condition as necessary.
- Perform the HVAC VERIFICATION TEST. Refer to HVAC VERIFICATION TEST .
No
- Go To 11
- REPLACE THE RIGHT BLEND DOOR ACTUATOR AND RETEST FOR DTCS
- Replace the Right Blend Door Actuator in accordance with the Service Information. Refer to ACTUATOR, BLEND DOOR, REMOVAL .
- Connect the Right Blend Door Actuator, ECU, and any other disconnected harness connectors.
- Turn the ignition on.
- With the scan tool, erase DTCs.
- Using the Environmental Data and When Monitored conditions, operate the vehicle within the conditions that set the DTC.
- With the scan tool, read DTCs.
Did the DTC return?
Yes
- Go To 12
No
- The new Right Blend Door Actuator repaired the problem.
- Perform the HVAC VERIFICATION TEST. Refer to HVAC VERIFICATION TEST .
- CHECK RELATED HARNESS CONNECTIONS
- Disconnect all HVAC Module harness connectors.
- Disconnect all related in-line harness connections (if equipped).
- Disconnect the related component harness connectors.
- Inspect harness connectors, component connectors, and all male and female terminals for the following conditions:
- Proper connector installation.
- Damaged connector locks.
- Corrosion.
- Other signs of water intrusion.
- Weather seal damage (if equipped).
- Bent terminals.
- Overheating due to a poor connection (terminal may be discolored due to excessive current draw).
- Terminals that have been pushed back into the connector cavity.
- Perform a terminal drag test on each connector terminal to verify proper terminal tension.
Repair any conditions that are found.
- Reconnect all HVAC Module harness connectors. Be certain that all harness connectors are fully seated and the connector locks are fully engaged.
- Reconnect all in-line harness connectors (if equipped). Be certain that all connectors are fully seated and the connector locks are fully engaged.
- Reconnect all related component harness connectors. Be certain that all connectors are fully seated and the connector locks are fully engaged.
- With the scan tool, erase DTCs.
- Using the recorded Environmental Data, along with the When Monitored and Set Conditions above, operate the vehicle in the conditions that set the DTC.
- With the scan tool, read HVAC Module DTCs.
Did the DTC return?
Yes
- Replace the HVAC Module in accordance with the Service information. Refer to MODULE, HVAC, REMOVAL .
- Perform the HVAC VERIFICATION TEST. Refer to HVAC VERIFICATION TEST .
No
- The wiring or poor connection problem has been repaired.
- Perform the HVAC VERIFICATION TEST. Refer to HVAC VERIFICATION TEST .