Booster, Power Brake: Installation
NOTE:
Make sure there is a NEW booster seal placed over push rod and mounting studs on rear of booster prior to installation. Failure to do so may result in a leak and possible premature failure of the brake booster.
- Install a NEW
booster seal (2) over push rod and mounting studs on rear of booster (1).
- Install power brake booster through opening between cross-brace and windshield. Guide booster push rod and mounting studs (5) through dash panel.NOTE:
Be sure to tighten all four booster mounting nuts to specifications or a vacuum leak can result.
- Install four brake booster nuts (5). Tighten to the proper torque specifications. Refer to TORQUE SPECIFICATIONS .
- Slide booster push rod onto brake pedal pin. Install NEW retaining clip (3) securing push rod to brake pedal.
- Reinstall and adjust the stop lamp sensor that was set aside for reuse. Refer to SENSOR, STOP LAMP, INSTALLATION
.
- Connect vacuum hose (3) to the brake booster vacuum switch (2) on face of booster.
- Connect the electrical harness connector (3) to the brake booster vacuum switch (2). Do not remove check valve from booster.
- Install master cylinder. Refer to MASTER CYLINDER, BRAKE, INSTALLATION .
- Install windshield wiper module. Refer to LINKAGE, WIPER ARM, INSTALLATION .
- Connect the negative battery cable. If equipped with an Intelligent Battery Sensor (IBS), connect the IBS connector.
- Fill and bleed brakes system as necessary. Refer to BASE BRAKE BLEEDING .
